This page will get you started on rebuilding/restoring your Marantz receiver!
The intention of this site is to show how to replace the old electrolytic capacitors in Marantz receivers that have likely dried up over the years to restore proper functionality. This site will also show the proper steps to perform bias and DC idle current adjustments on the Marantz 2225 receiver.
|I will be repairing my 2225 model in the following photos but you should be able to do virtually any Marantz receiver by generally following this guide, however the bias settings we will be performing and the parts we will be replacing are tailored to the 2225.
Just to let you know, I am an electronic technician and engineer and have been working in the broadcast equipment manufacturing sector for over 20 years, so you can rest assured that I know what I am doing. I have restored and/or repaired hundreds of electronics devices over the years. I've worked on and personally aligned audio equipment for places like Skywalker Sound in Marin County, CA, Paul Allen's offices in Seattle, WA, Bill Gate's residence in Redmond, WA, just to name a few. You are in good hands here :-)
I will be assuming that you know how to solder and desolder on printed circuit boards, have basic understanding of electronics and electronic components and the tools shown below, and have a decent amount of common sense. I hope I haven't assumed too much. If you have questions or get stuck somewhere, just email me here firstname.lastname@example.org Use the word "marantz " somewhere in your subject line so the spam blocker doesn't eat your message, and I will do my best to help you.
PLEASE PLEASE PLEASE, if you are headed out the door right now to buy your first soldering iron and solder with the idea that you are going to learn how to solder and repair your Marantz from this website, STOP RIGHT THERE!! Do not attemp any of the repairs on any page in this website if you have not previously had extensive soldering experience. Now, you do not have to be a full fledged engineer to work on your receiver, you do have to know how to produce very solid solder connections, however, and that only comes with plenty of soldering experience. You can very easily destroy your receiver or at least make it worse than it was by simply not knowing how to solder properly, not knowing how to use soldering tools effectively, not using the correct type of solder, the correct type of iron, the correct temperature, etc. If you still think you can do this project as a first time electronics experience, email me first and let's talk about it, BUT BY NO MEANS REMOVE ANY COVER OF THE RECEIVER, OK?
A service manual PDF scan for most models (complete with schematics and parts list) are available for download for free at HiFiEngine.com. High quality paid scans are available for a modest cost from vintage-electronics.net.
|This is ok, too|
|But this is NOT ok|
|Ok, before we get started a few words: First and foremost, DO NOT ATTEMPT TO REPAIR YOUR RECEIVER WHILE IT IS PLUGGED INTO THE WALL. You would be surprised at how easy it is to forget to unplug the unit and how many people get zapped these days. Next, don't fool yourself. If you don't have the tools or know-how to unsolder and resolder new parts into a printed circuit board, you are best to leave these repairs to someone who does. You could easily make scrap out of your Marantz by not knowing what you are doing. Make sure your solder is NOT acid core. Take that roll and put it with your plumbing stuff and go get some good rosin core solder (or mildly active, organic flux solder is best). Not sure? ask me: email@example.com use the subject "Marantz questions". Personally, I use a quality eutectic solder (63/37) with rosin flux (yes, it IS important!). Eutectic solder has the narrowest plastic range which yields the best connections with hand repair work. You however might like to use silver solder in your work. Nice call you HIFI tweak! ;-)|
|Once you have your tools ready, prep your receiver by first unplugging it from the wall (Have I made my point yet?). Prepare a work area by laying down some cardboard on your kitchen table, or use your shop work area that is well lighted. Remove both top and bottom covers from the receiver and set aside. I use an old film canister to hold the screws so they don't get lost. You may want to blow the unit out with compressed air at this point (or use a vacuum cleaner) to remove accumulated dust.
I will be starting with the power supply and moving through the receiver and finally ending with the power amp. Because the AM and FM circuits will require realignment which is way out of the scope of this website, I will not be attempting any changes there (I also don't use the phono preamp, so I will not be working on that circuit either). You should decide if your receiver is functioning well enough in these areas before working in these circuits. And you should refer to qualified personell with the required tools to perform the alignments (you don't have them, ok?).
This site's purpose is really to restore the primary audio path through the amplifier to provide better security against a future component failure due to failed electrolytic capacitors, and as a result move toward a receiver that is closer to the original design specs.
|Ok, let's get started. Take your component cleaner (make sure it is the correct cleaner for potentiometers and switches. Be aware the wrong stuff can ruin your pots! I have used Radio Shack 64-4315 safely, for instance) and soak each switch while working the switch in and out multiple times. Do each switch one at at time. When you are satisfied you have worked it enough, move to the rotary switches and soak and work them over their entire range multiple times. Then move on to each potentiomenter (bass, treble, volume) doing the same. You will likely have to use the adapter tube to get the fluid into the potentiometer. You want the cleaner to get into the canister of the pot itself to clean the inside. Don't forget the balance control. You can access it through the front of the receiver's face.|
|Cleaning pots and switches|
|Now I am going to replace the main power supply capacitors. I am going to start with the 2 large filter caps since they are a good place to start and they are the most easily accessible. I highly recommend verifying the value of the new part before you install it into the receiver.|
|Replacing power supply caps.|
|Just keep pulling the solder out of the connection until you can free up the capacitor.
Note the polarity here. You MUST get the new parts installed correctly.
|Notice the difference in manufacturing over the last 30 years? These caps are both the same value.
Beware, you might want to install larger caps to take advantage of the additional room. This will put undue stress on the upstream power supply and could cause serious problems. Better to stay with the original design values.
|Now, working on the 35VDC power supply PC board:
Heat the solder at the connection to the circuit board on the solder side and using your solder sucker, remove the solder from each leg of the component to be replaced. You may want to remove any excess solder afterward using solder wick. Old solder leaches copper from the PC board which deteriorates the intermetallic bond so it is recommended that all old solder be removed when replacing parts.
Measure the new part if possible before installing it. Remove the old part and replace it with the new one, pushing it gently down against the PC board. Note the polarity of the device. Electrolytics explode like firecrackers if you install them backwards! You don't want a surprise later when you power the unit, so get this one right the first time.
Now resolder the leads, adding solder slowly and letting the solder flow. Then remove the heat and let it cool making sure not to disturb the joint until it is solid. When you are satisfied with the connection, use your cutters to remove the excess leads (don't cut into the solder!). You may want to clean your work with Alcohol and a cotton swab (or I use an old toothbrush), that is fine. The flux in your solder may or may not need to be removed. Check with the manufacturer of the solder to be sure. This is important as some fluxes are very active and can harm the metals if not removed.
|Moving on to the tone control board:
This board requires some mechanical disassembly to get access to the component side. You will need to remove all the control knobs (they just pull off) and the front face (a great time to clean them BTW) to remove this board. Then you will need to remove all the hardware holding the pots and the board. Use caution not to damage the wires or lose parts as you remove this board.
Be sure to reassemble in reverse order of removal.
|And lastly, the power amp capacitors. Be extra careful to get polarity and voltage values correct here. A mistake will likely cause catastrophic damage to the amplifier. Un screw the hold downs and lift out the amp, heatsink and all. Remove the screws that hold the board to the heatsink. Reassemble when done.|
|Make a quick but thourough inspection of your work and rework any areas that you were not happy with. Once you are sure that all is perfect, reassemble all mechanical components as necessary but hold off on reinstalling the covers to the receiver.
At this point I like to clean up my area and put away my soldering tools. It gives me time to go over the repairs in my head. You never know, you might have missed something and remember it now. A hasty power test can be a bad thing. I understand the excitement but go ahead and take the 10 minutes it takes to clean up to make sure in your own mind that all is done and done right.
|When all repairs are finished you will need to make voltage and current adjustments to finish. Adjust 35V Reg (with DMM on test point J812 and ground) on power board. Adjust R808 for 35.0 VDC. Adjust pots R711 (Left channel) and R712 (Rt channel) on amp for 0 volts DC at speaker terminals and adjust idle currents (see other pages on this site for example pictures) for 20mV at J712 and J718, adjusting R733. Do the other channel measuring at J723 and J722 adjusting R734. The heatsink should get just warm to the touch after 15 minutes or so. Recheck the speaker outputs for zero volts and adjust if necessary. These adjustments should be done with no signal, no speaker loads, Aux input selection, volume at minimum.|